Wednesday, April 27, 2016

Forge Projects

These aren't technically "forged" projects, but they are projects to improve the forge...

First was a badly needed tong rack.
Next was a stand (the red part on the left) to hold my portable bandsaw vertically for easier bench-top use.
This bandsaw is great...it cut through this 1.5" very hard truck axle without missing a beat.

Tuesday, April 12, 2016

New Forge

Here's the new forge I just built out of an old propane tank.  After ensuring it was truly empty, I removed the valve (NOT easy) and filled it with water to displace any remaining fumes.  I then cut the opening in the top, and cut off the bottom:


I used a hole saw to cut a hole in the top, for the access tube of the burner (made from a piece of black iron pipe nipple).  I also attached toggle hasps to the sides and back (formerly the bottom of the propane tank); This allows me to remove the back for long stock, or to replace the liner:


I then lined the forge with a 2" layer of ceramic wool, which was then painted with 2 coats of Plistix, an IR-reflective refractory coating:


Here's the finished product, with some soft firebricks as the floor and porch:


It works well!  I re-used the burner from my smaller forge, and the new forge appears to be more efficient; it seems to heat up faster, and requires less gas to maintain heat: