My first step was to make a frame to serve as the base of the stand:
Made from an old bed frame |
The next step was to weld on a piece of round bar stock to serve as the pivot. This was a little tricky, as the axis of rotation had to be perpendicular to the plane of the blade, but the blade itself is at a weird angle compared to the body of the saw:
I ground a groove in plane with the blade, and used this to square the bar for welding. |
I then added two upright sections of angle iron to serve as hinges for the rotation, and welded on some washers to keep the bar from drifting axially:
The next step was to add a clamp for holding the work during cutting. I used a small woodworkers vise (the only part I bought specifically for this project), bolted to some square tubing. Again, it was important to make sure that this clamp was perpendicular to the plane of the blade:
The final step (other than priming/painting, which I haven't done yet) was to weld on another piece of square tubing to provide a base for using the saw in a vertical position:
It works great! Here's a video of the saw in action:
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